HDG Rebar vs. Epoxy-Coated Rebar

HDG Rebar vs. Epoxy-Coated Rebar

The following information and images provided by the American Galvanizers Association (AGA).

A recent publication by the American Galvanizers Association (AGA) compares the performance of hot-dip galvanized (HDG) rebar and epoxy-coated rebar in reinforced structures. The study highlights how the zinc coating of galvanized rebar provides superior corrosion protection, longer service life and lower maintenance requirements in bridge and infrastructure applications.
HDG Rebar vs. Epoxy-Coated Rebar

Credit: American Galvanizers Association

Unlike epoxy-coated rebar, which is susceptible to coating damage, UV degradation, and underfilm corrosion, hot-dip galvanized rebar offers complete coating coverage, cathodic protection and excellent bond strength with concrete. Real-world bridge studies—some exceeding 70 years in service—demonstrate that galvanized reinforcement maintains structural integrity even in high-chloride and marine environments where epoxy systems have shown premature failure.

From early installations such as the Longbird Bridge in Bermuda (1953) to modern bridge decks across the United States, HDG rebar has proven to extend the service life of concrete structures by decades while minimizing costly repairs due to corrosion-related deterioration.

Download the full AGA publication (PDF) – Hot-Dip Galvanized Rebar vs. Epoxy-Coated Rebar

 

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