Why Steel?

Why should you use steel for your next bridge construction project?

Economical: Short Span Steel Bridges are Cost-Effective on Several Levels.

  • Due to the light weight of steel, cost savings can be significant: smaller abutments, use of local crews, fast installation, lighter equipment – when you add them all up, steel provides significant cost savings.
  • Studies show that weathering, A1010, and galvanized steel reduces both initial and life cycle costs.
  • Steel can compete and even save costs when compared with nearly identical concrete structures. A side-by-side comparison of steel versus concrete bridge showed a 19 percent savings by using steel in the total cost of the structure.
  • Steel bridges also have long lives, decreasing the need for replacement. New press-brake-formed steel bridges last more than 100 years with minimal maintenance requirements during their service lives.
  • Steel’s high strength permits longer spans, minimizing disruption to underlying habitats. In some cases, this can eliminate the need to undertake costly environmental impact studies.
  • Steel is highly resistant to extreme natural disasters such as earthquakes. An example is the 1994 Northridge, California earthquake, which destroyed the surrounding transportation infrastructure but left 96% of the existing steel bridges completely undamaged, even though they were designed using 1940s technology.
  • Steel is the world’s most recycled material and is infinitely recyclable, so it can be repurposed from one bridge project to another. Ohio’s Muskingum County Engineer’s Office (MCEO) estimates that $51,000 was saved in superstructure costs for replacement of the Green Valley Road Bridge.
  • Short span steel bridges can be designed with prefabricated elements which provide a simpler installation and cost savings

Sustainable: Steel is North America’s Number #1 Recycled Material

  • Steel from a disassembled bridge can be used again for another project. When Hurricane Ivan damaged the bridge over Florida’s Escambia Bay in Pensacola, contractors used 36-inch steel beams from a disassembled bridge in Tennessee to make substructure repairs. In Muskingum County, Ohio, five bridges have been replaced with repurposed steel, saving costs as well as resources.
  • The high strength of steel permits longer spans, which minimizes disruption to underlying habitats.
  • Steel is highly resistant to extreme natural disasters such as earthquakes.
  • The American steel industry has achieved a 31 percent reduction in energy intensity and a 36 percent reduction in greenhouse gas intensity since 1990.

Durable: Short Span Steel Bridges are Built to Last

  • Steel is highly resistant to extreme natural disasters, such as earthquakes. Example: 1994 Northridge, CA earthquake, which destroyed the surrounding transportation infrastructure. However, 96% of the existing steel bridges were completely undamaged, even though they were designed using 1940s technology.
  • Steel bridges are not subject to shrinkage or creep under load over time.
  • Weathering, A709-50CR, paint, metalizing, and galvanized coatings protect structural steel and add longevity to the bridge.
  • A durable and nonporous material, steel provides value and a significant return on investment.

Accelerated: Prefabricated Steel Bridges Provide a Safe and Cost Effective Solution for ABC

  • Steel bridges can be fabricated off-site in a controlled equipment and ready to erect as soon as it reaches the bridge site.
  • Reinforcement and formwork installation is not required. Steel erection is not limited to a specific temperature range.
  • Steel is often lighter than other materials for the same span, resulting in smaller or fewer erection cranes.
  • Prefabricated steel bridges accelerate construction and reduce on-site labor requirements, reduce traffic disruption, and overall project costs.  They are also safe – reducing the exposure of workers and public to construction activities as well as environmental impacts.

Innovative: Advances in Steel Technology Reduces the Installed and Life-Cycle Cost of Bridges

  • Steel bridge fabricators provide a wide range of prefabricated steel bridge and buried soil structures – some can be installed in a weekend!
  • The Ohio Department of Transportation and Muskingum County were awarded an Accelerated Innovation Deployment (AID) Demonstration grant to replace a bridge using press brake tub girder (PBTG) technology with a steel Sandwich Plate System (SPS) deck.
  • New steel grades and coating technology can extend the life of a bridge to over 100 years – including advances in weathering, A709-50CR, paint, metalizing, and galvanized coating protection systems.
  • Innovative tools like eSPAN140 provide bridge professionals with the optimal, most cost-effective design for short span steel bridges.

Related Resources: Why Steel?

Minnesota LTPA Webinar 2025 Short Span steel Bridges

Steel Bridges for Smarter, Faster Construction – On-Demand Steel Bridge Video Series

This three-part on-demand video series covers integral abutments, simple for dead continuous for live designs and prefabricated bridge options.

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Modular Steel Bridge Keeps Rural Wyoming Connected

Acrow’s modular steel detour bridge in Alpine, Wyoming, ensures safe traffic flow while the Salt River bridge undergoes repairs.

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Bridges of Franklin County: Why Missouri is Turning to Steel

Franklin County, Missouri, saved $283,000 by selecting steel over concrete for four short-span bridge projects, demonstrating that simplified designs combined with a competitive bidding process can deliver exceptional value, durability and long-term performance.

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“Hot Off the Printer” – Modern Steel Construction

In a Modern Steel Construction article, AISC highlighted the potential of 3D printing with steel by assembling a team of industry experts to design and fabricate a 36-foot-long 3D-printed bridge showcased at NASCC: The Steel Conference.

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HDG Rebar vs. Epoxy-Coated Rebar

A new publication by the American Galvanizers Association compares the performance of hot-dip galvanized (HDG) rebar and epoxy-coated rebar in reinforced structures.

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Prefabricated Steel Detour Bridges Minimize Work Zone Impact of Highway Construction in Southern Indiana

SSSBA member Acrow supplied two prefabricated modular steel bridges to keep traffic moving during major infrastructure projects in Clark and Floyd Counties, Indiana.

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Michigan DOT Selects Modular Steel Bridge for Detour Solution

The Michigan DOT selected a modular steel bridge from SSSBA member Acrow for US-131 in Kalamazoo, ensuring continuous traffic flow and uninterrupted rail operations during the replacement of two aging bridges.

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Determining and Overcoming the Size Limitations of Hot-Dip Galvanizing

The American Galvanizers Association explains how kettle size limits can be overcome with strategies like modular design, progressive dipping, and other creative solutions.

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“New and Improved” – Modern Steel Construction

In an article from Modern Steel Construction, the emergency replacement of a damaged northwest Pennsylvania bridge resulted in a safer, more efficient steel bridge, with SSSBA member High Steel Structures as the fabricator and detailer for the project.

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SSSBA to Host Session on Corrosion Protection Systems at International Bridge Conference (July 15)

The SSSBA will host a session at the International Bridge Conference in Pittsburgh, PA, focused on corrosion protection systems for steel bridges, featuring expert presentations on weathering steel, galvanizing, metallizing and painting.

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“Go for Galvanized Trusses” – Modern Steel Construction

In an article from Modern Steel Construction, discover nine reasons why a galvanized steel truss bridge was the best solution for a rural Ohio creek crossing and why those same reasons may apply to your next local road project.

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Industry Experts Share Durability Strategies for Steel Bridges at IBC 2025

At the 2025 International Bridge Conference, the SSSBA brought together top industry experts to share powerful insights and real-world strategies on corrosion protection systems for steel bridges.

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Galvanized Steel Railway Bridge Assembled Off-Site, Installed in 11-Days

The Assonet River Railroad Bridge in Massachusetts was fully assembled off-site using galvanized steel and installed in just 11 days, minimizing environmental impact and ensuring long-term durability for expanded commuter rail service.

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Video: United for Infrastructure Webinar – Steel Bridges and Resilience

During Infrastructure Week, Dr. Michael Barker and Jeff Cunningham highlighted the benefits of galvanized steel in resilient bridge design and construction. An on-demand video of the presentation is now available.

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SSSBA Presents Steel Solutions for Rail Bridges

The SSSBA presented cost-effective, modular steel solutions for short span rail bridges and overpasses to address the evolving needs of rail infrastructure owners and designers.

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Pennsylvania County Selects Hot-Dip Galvanized Steel for Urgent Bridge Project

For a recent bridge replacement, Mercer County chose a hot-dip galvanized steel bridge to ensure a durable, cost-effective solution that could be delivered quickly and withstand a corrosive environment.

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Press-Brake Tub Girder Delivers Modern Upgrade for Historic Alabama County Bridge

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OSHA’s safety standards require shear studs to be field-installed to reduce tripping hazards, though some project owners allow welding before galvanizing. New research is exploring welding methods that eliminate the need to to remove hot-dip galvanizing and metallizing.

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Whitman County Saves 32 Percent with Steel Superstructure

By choosing a steel beam girder bridge, the county reduced the overall project costs and decreased the time for construction.

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Corrugated Steel Animal Overpass Reduces Wildlife-Vehicle Collisions

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Olympic national park

Steel Bridge Restores Fish Migration in Olympic National Forest

A new 70-foot steel bridge in the Olympic National Forest restores a vital fish passage, demonstrating steel’s durability and adaptability for environmentally sustainable infrastructure.

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Missouri DOT Fast-Tracks Bridge Replacement with Steel Solution

The Missouri Department of Transportation (MoDOT) replaced an aging bridge to enhance safety and accessibility, using a press-brake tub girder bridge from SSSBA member Valmont Structures.

Valmont Press Brake Tub Girder Steel Bridge Whiteside Illinois

Whiteside County (IL) Selects Steel Bridge Solution for Short Lead Time

Russ Renner, Whiteside County Engineer, decided on a steel solution for an upcoming 105′ long bridge replacement project.  

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MoDOT Reimagines Rural Steel Bridges through SDCL Design

Missouri Department of Transportation’s FARM Bridge Program applies Simple for Dead Load and Continuous for Live Load (SDCL) steel bridge design to deliver cost-effective and durable solutions for rural bridge replacements.

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Report Finds $198 billion Needed to Repair America’s Rural Transportation System

A new report from TRIP indicates the U.S. faces a $198 billion backlog in funding for needed repairs and improvements to the rural transportation system.

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“Press Forward” – Modern Steel Construction

The durability and rapid installation of press-brake-formed tub girders made them the optimal choice for replacing a concrete short-span bridge in Illinois

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Still Strong: Revisiting the First Galvanized Bridge in North America

The Stearns Bayou Bridge in Michigan, the first hot-dip galvanized steel bridge in North America, has remained maintenance-free for over 50 years, setting a precedent for the use of galvanized steel due to its durability and cost-effectiveness.

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Modular Steel Bridges Support Traffic During Alabama Bridge Replacement

SSSBA member Acrow’s modular steel bridges reduce motorist disruption during an Alabama bridge replacement project.

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Infrastructure Week 2024 Recording: Preservation of Steel Bridges

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FHWA Releases Data Collection Document on Weathering Steel Performance

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Steel’s Swift Response: Flood-Damaged Bridge Replaced in 4 Months

SSSBA member High Steel Structures replaced a flood-damaged bridge in New York in only four months. (Article from Modern Steel Construction)

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NCSPA Project Spotlight: Corrugated Steel Used for Culvert Rehabilitation Project

The National Corrugated Steel Pipe Association (NCSPA) spotlights a project that used galvanized corrugated metal pipe to rehabilitate a damaged culvert.

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Modular Steel Bridge Maintains Traffic During Bridge Replacement

A modular steel bridge from Acrow maintains heavy-duty truck traffic throughout a bridge replacement project in Utah.

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2024 Excellence in Hot-Dip Galvanizing Awards Feature SSSBA Member Projects

Presented annually, the Excellence in Hot-Dip Galvanizing Awards honors the finest achievements in using hot-dip galvanizing in an ideal, creative, innovative or monumental fashion.

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Building a Sustainable Future for America’s Infrastructure

The American Iron and Steel Institute’s construction program is dedicated to providing resilient and sustainable steel-based solutions designed to meet the needs of the U.S. construction market.

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Whiteside County (IL) Uses FHWA Funds for Accelerated Steel Bridge Project

Russ Renner, a Whiteside County Engineer, saved up to 12 weeks of lane closures by installing a steel bridge for the crossing.

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Corrugated Steel Pipe Safeguards Rail System from Excessive Storm Water

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Zinc Coating Life Predictor (ZCLP), was recently refined and made available by the American Galvanizers Association.

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AASHTO/NSBA Steel Bridge Collaboration Releases Guidelines for Field Repairs and Retrofits

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Acrow Bridge Carries Detour Traffic During Highway Construction in Oklahoma

A modular steel bridge from Acrow prevents travel disruptions by providing detour for locals and tourists in Okfuskee County, Oklahoma.

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FHWA Seeks Bridge Grant Applications

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Modular Steel Bridges Reconnect Routes After Flooding in California

Two Acrow modular steel bridges were installed to reconnect flood-damaged routes in San Luis Obispo County in California’s Central Coast region.

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The Michigan DOT shaved a year off its three year schedule by using bundled press-brake-formed tub girders for a 19 bridge replacement project.

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Ryan Sherman Presents on Steel Additive Manufacturing for the 2023 Robert J. Dexter Memorial Award Lecture

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Modular Bridge Reconnects Key Route After Culvert Collapse in Colorado

After rushing waters caused the collapse a culvert, Acrow installed a steel modular bridge to reopen traffic in only 2 weeks.

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SSSBA and Barron County Team Up for Steel Bridge Workshop

The SSSBA and Barron County, WI collaborated on a bridge workshop to discuss the replacement of aging bridges with cost-effective, time-saving steel options for state and county bridges.

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Steel Bridge Provides TDOT With Accelerated Solution, Restores School Bus Route

A steel press-brake-formed tub girder bridge offered a quick solution to restore a school bus route in Tennessee.

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Sherman Receives AISC’s 2023 Milek Fellowship, Explores Additive Manufacturing

Dr. Ryan Sherman is exploring whether 3D printing can be an attractive, economically viable option for large-scale structural steel projects.

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New Sustainability Video Compares Corrugated Steel Pipe to Other Materials

The National Corrugated Steel Pipe Association (NCSPA) launched a new video focused on the sustainability of corrugated steel pipe – commonly used in buried steel bridges.

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Barron County Installs Wisconsin’s First Steel Press-Brake Formed Tub Girder Bridge

Mark Servi, Barron County Highway Department, provided leadership for the construction of Wisconsin’s first press-brake tub girder steel bridge.

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Steel Industry Accelerates Rebuild of I-95 Bridge Project

Cleveland Cliffs is providing steel to High Steel Structures for the accelerated permanent reconstruction of a bridge section of I-95 in Philadelphia that collapsed in June.

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Iowa County Uses Galvanized Steel for ‘Long Lasting’ Bridge Project

Watch an interview with county engineer Brian Keierleber regarding the Buffalo Creek Bridge project in Buchanan County, Iowa.

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AASHTO/NSBA Steel Bridge Collaboration Releases Galvanizing Guide Specification

The AASHTO/NSBA Steel Bridge Collaboration released the new Hot-Dip Galvanizing Specification, providing information on a corrosion protection systems for steel bridges and other highway structures.

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Temporary Steel Bridge Provides Safe Detour During Highway Construction in Texas

Acrow supplied a modular steel bridge as a cost-effective alternative for a phased construction project in Nacogdoches County, Texas.

Smart Design and Maintenance Key to Weathering Steel Bridges

New research from the University of Delaware offers information on how to detail and maintain weathering steel bridges to maximize their service lives.

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Acrow’s Modular Steel Truss System Supports Rehabilitation of Historic Covered Bridge

Acrow designed and supplied a freestanding modular steel truss system to provide support for the restoration of a historic covered bridge in Québec.

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Leadership of the American Steel Industry in the Green Economy

The American steel industry is continuing to make key investments and innovations to further decrease carbon emissions and advance it’s leadership position on sustainability.

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Strong Growth in U.S. Infrastructure Activity Anticipated Over Next Five Years

The real pickup in U.S. infrastructure construction is anticipated to begin next year and peak over the next several years.

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Excellence in Hot-Dip Galvanizing Awards Feature SSSBA Member Projects

Presented annually, the Excellence in Hot-Dip Galvanizing Awards honors the finest achievements in the use of hot-dip galvanizing in an ideal, creative, innovative or monumental fashion.

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Market Changes Spur Innovations in Bridge Solution

Industry authorities provide perspective on the valuable ways that experts are influencing bridge options and defining actions to build a better future.

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U.S. DOT Strategic Plan Includes $5 Billion in Research Funding

The U.S. DOT released a strategic plan that will guide more than $5 billion in research activities funded through the Bipartisan Infrastructure Law.

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Steel Pipe Arch Bridge Restores Roadway After Peak Storm

After storms washed out a North Dakota access road, a corrugated steel pipe arch bridge was quickly installed to mitigate the problem.

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With advances in steelmaking technology, innovative design, and corrosion protection systems, steel bridges can improve our nation’s infrastructure with sustainable solutions.

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The American Galvanizers Association summarized the top three reasons for the growth of hot-dip galvanized steel.

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NSBA Uncoated Weathering Steel Guide

Download the guide to learn about site and location considerations, design recommendations, structural design, detailing, maintenance, and more!

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Report Finds $180 Billion Needed to Repair U.S. Rural Transportation System

A new report from TRIP indicates the U.S. faces a $180 billion backlog in funding for needed repairs and improvements to the rural transportation system.

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Steel Tub Girder High-Cycle Fatigue Testing Underway at West Virginia University

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Quality Bridge & Fab, Inc. fabricated the steel to rehabilitate a historic 146 year old bowstring truss bridge in Pennsylvania.

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Building a Sustainable Infrastructure with Steel Bridges

Presentations from a five-part webinar series covering topics essential to the design and installation of steel bridges are now available on-demand.

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Acrow Bridge Permits Uninterrupted Traffic Flow During Highway Construction in Colorado

A modular steel bridge from Acrow minimizes travel disruptions for locals and tourists in Delta County, Colorado.

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